Key Aspects to Set Up a Cow Dung–Based Bio CNG Plant

• Location to Setup Plant: Choose a site close to cattle farms for easy access to raw material.

• Market Research: Analyze local fuel demand, buyer segments, and pricing trends.

• Plant Layout: Design workflow areas for digestion, purification, storage, and loading.

• Construction and Infrastructure: Build a durable facility with pipelines, tanks, and safety systems.

• Equipment/Machinery Procurement: Purchase digesters, purification units, compressors, and storage cylinders.

• Documentation and Licenses: Obtain pollution clearances, safety permits, and government approvals.

• Cost Analysis: Estimate total investment, operational expenses, and expected returns.

Requirements to Set Up a Facility

• Funds: Ensure adequate capital for construction, machinery, and operational costs.

• Machinery: Install equipment needed for biogas generation, purification, and compression.

• Lands: Secure sufficient land for plant operations, storage, and future expansion.

Types of Costs to Set Up a Factory

• Land, Location and Site Development Cost: Expenses for purchasing land and preparing it for construction.

• Plant Layout Cost: Charges for designing an efficient, safe, and productive facility setup.

• Machinery Requirements and Costs: Cost of procuring and installing essential equipment.

• Raw Material Requirements and Costs: Budget for continuous supply of cow dung and additives.

• Packaging Requirements and Costs: Cost of cylinders, storage containers, and related materials.

• Transportation Requirements and Costs: Expenses for delivering Bio CNG and bringing raw materials.

• Utility Requirements and Costs: Cost of electricity, water, and other essential utilities.

• Human Resource Requirements and Costs: Salaries and benefits for skilled and unskilled labor.

Project Economics

• Capital Investments: Total upfront spending required to establish the plant.

• Operating Costs: Recurring expenses for running daily plant operations.

• Expenditure Projections: Forecast of long-term financial outflows over the project life.

• Revenue Projections: Estimated earnings from Bio CNG sales and by-products.

• Taxation and Depreciation: Financial deductions and tax obligations affecting profitability.

• Profit Projections: Expected net returns after covering all costs.

• Financial Analysis: Overall evaluation of project viability and payback potential.