When it comes to workplace safety, hi vis workwear is one of the most important pieces of PPE. It protects workers by ensuring they are clearly visible to machinery operators, drivers and co-workers — especially in high-risk environments. Yet many workers still buy visibility gear based only on price or bright colour, assuming that all hi vis clothing is the same. In reality, there are major differences in standards, fabrics, colours and class ratings — and not knowing them can lead to serious safety risks and non-compliance.

This guide breaks down everything workers need to know before purchasing high visibility workwear, with a focus on choosing gear that meets Australian and New Zealand safety requirements rather than relying on guesswork.

Why Standards Matter in High Visibility Workwear

In Australia and New Zealand, visibility gear must meet the AS/NZS 4602.1 standard for occupational garments. These standards exist to protect workers in environments where low visibility can lead to injury or fatal accidents.

Non-certified hi vis clothing may look bright, but it may not meet the minimum reflectivity, brightness or durability required to keep workers safe. Poor-quality garments can also fade quickly in UV light or lose reflectiveness when wet — both of which reduce visibility.

Always look for:

• AS/NZS 4602.1:2011 for general visibility garments
  
  

• AS/NZS 1906.4 for reflective materials
  
  

• Manufacturer testing documentation where possible
  
  

If the label doesn’t show certification, the gear should not be used for industrial safety.

Colour Choices Aren’t Just About Personal Preference

Many buyers assume that any bright colour qualifies as hi vis. But official hi vis workwear is only approved in three fluorescent colours:

🔹 Yellow
🔹 Orange
🔹 Red-orange

These colours are scientifically selected for how well they contrast against industrial and outdoor environments. Fluorescent green, blue or pink may be popular online, but they do not meet AS/NZS safety requirements for visibility.

Choosing the correct colour can depend on the jobsite:

If you’re unsure, follow site-specific PPE rules or check with your company’s safety officer.

Daytime vs Night-Time Requirements — They Are Not the Same

Not all high visibility workwear is designed for both daylight and low-light conditions. Garments are divided into visibility classes, and wearing the wrong one reduces protection.

If your job takes you into traffic zones at dawn, dusk or night, Class D/N garments are the safest option.

Reflective Tape Quality Makes a Big Difference

Reflective tape is not simply decoration — it is one of the most important components of hi vis workwear. However, not all tape is equal.

Important factors:

✔ Configuration — Must be positioned around the torso and shoulders, not randomly placed
✔ Width — Minimum 50mm tape width for industrial use
✔ Flexibility — Modern segmented tape moves with the body to prevent tearing
✔ Durability — Poor-quality tape can crack after washing or high movement

High-quality reflective tape drastically increases visibility in poor lighting and is essential for workers in transport and traffic-facing roles.

Fabric and Durability Matter More Than Price

Cheaper hi vis clothing may fade quickly in sunlight or lose shape after frequent washing. Workers in outdoor or abrasive environments should look for:

• UV-resistant fabrics
  
  

• Colourfast dyes that withstand harsh sunlight
  
  

• Ripstop or reinforced stitching for long wear life
  
  

• Moisture-wicking and breathable mesh for heat control
  
  

For workers exposed to unpredictable weather, waterproof and wind-resistant hi vis jackets are critical — especially during winter night shifts.

Cutting costs on fabric can compromise safety and comfort within months, requiring repeat purchases. Investing in durable gear usually saves money in the long run.

Fit and Comfort Are Now Considered Safety Priorities

Restricted movement can lead to trips, falls and fatigue. Modern hi vis workwear now incorporates ergonomic design features to support performance as well as visibility:

• Stretch fabrics and articulated knees
  
  

• Vented underarms on shirts and jackets
  
  

• Lightweight but tough work pants
  
  

• Breathable polo shirts for heat-intense sites
  
  

Workers are increasingly choosing comfort because comfort improves focus — and focus improves safety.

Women’s Hi Vis Clothing Is Essential, Not Optional

For years, women working in trade and industrial careers had to wear men’s fits, causing discomfort and reduced mobility. Today, most major brands offer women-specific sizing and tailoring that supports movement while keeping garments compliant.

If you work in a mixed-gender team, ensure PPE policies include female-friendly sizing — it improves confidence, comfort and safety.

Final Thoughts

Not all high-vis clothing is created equal. And while price might be tempting, the safest and smartest choice is always gear that meets safety standards, fits well and holds up in real-world working conditions. Whether you’re in construction, logistics, warehousing, rail, utilities or roadwork, compliant and well-constructed hi vis workwear isn’t just protective — it’s a performance tool.

Choosing certified fabrics, approved colours and the right class rating isn’t just about ticking boxes. It’s about going home safe — every single shift. With today’s advancements in high visibility workwear, workers never need to choose between visibility and comfort again. The best hi vis clothing offers both.